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As the iron core of the transformer, generally 0.35mm thick cold-rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size.
We know that the actual transformer always works in AC state, and the power loss is not only on the resistance of the coil, but also in the iron core magnetized by alternating current. Usually, the power loss in the iron core is called “iron loss”. The iron loss is caused by two reasons, one is “hysteresis loss” and the other is “eddy current loss”. Nanocrystalline magnetic core is a small part with magnetic conductivity. There are nanocrystalline particles with small particles in the center of nanocrystalline magnetic core. The working principle of nanocrystalline magnetic core is to absorb the common mode current in the cable through the principle of induction heating and convert it into heat to dissipate. rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size.
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Amorphous nanocrystalline alloys are competing with soft ferrite in the field of medium and high frequency. In 10kHz to 50KHz electronic transformer, the working magnetic flux density of iron-based nanocrystalline alloy can reach 0.5T and the loss P0.05 5 / 20K ≤ 25W / kg, so it has obvious advantages in high-power electronic transformer. In 50 kHz to 100 kHz electronic transformer, the loss of iron-based nanocrystalline alloy is P0.05 2 / 100k is 30 ~ 75W / kg, Fe based amorphous alloy P0.05 2 / 100k is 30W / kg, which can replace some ferrite markets.
On the one hand, it can isolate eddy current, and the data is suitable for higher frequencies; On the other hand, due to the gap effect between particles, the data has low permeability and constant permeability; Because the particle size is small, there is basically no skin phenomenon, and the change of permeability with frequency is relatively stable; Moreover, the powder core can be prepared into special-shaped parts of various shapes for different fields; Finally, the damaged strip in industry can be crushed into magnetic powder, and then made into magnetic powder core, which can reduce the loss and improve the use value of data. The magnetoelectric properties of magnetic particle core mainly depend on the permeability of powder material, size and shape of powder, filling coefficient, content of insulating medium, forming pressure and heat treatment process.