Complete biscuit production line factory right now? According to different biscuit types, there are some differences in production lines. General soft dough biscuit production line consists of material dosing machine, horizontal dough mixer, rotary moulder, baking oven, oil sprayer, cooling biscuit machine, and packing biscuit machine. General hard dough biscuit production line consists of material dosing machine, vertical dough mixer, laminator, gauge rolls, rotary cutters, separate machine, baking machine, cooling machine, and packing machine. Read extra information at automatic biscuit production line. Golden Bake was founded by a biscuit line engineer and a biscuit master in 1999. With a vision to be the most completely automatic biscuit production line system supplier in this field, our team has been extending to 280 employees. Now Golden Bake is the top biscuit machinery manufacturer in China.
Flour dosing system consistent of bag dump station, flour screener, flour silo, magnetic separation machine and weight hopper. Sugar powder dosing system consistent of on-line milling system(the amount of grinding depends on use).Avoiding caking and blocking in tube,we don’t storage sugar powder. We only use artifical pour sugar or storage sugar granule. Shortening and palm oil dosing system equipped with whole process insulation function.According to the different melting point of shortening and palm oil, our system can keep the material in liquid state suitable for pipeline transportation under the lowest power consumption insulation temperature.
The automatic system after baking includes a lot of machines.Automatic online feeding system for biscuit sandwiching machine, Biscuit row multiplying and combining system,Automatic tin loading system for cookies,Automatic paper cup loading system for cookies, Biscuit on-edge tray loader trayless packing machine feeder, Biscuit on-edge tray loader trayless packing machine feeder volumetric type, Smart belt-Automatic biscuit turn-over & automatic biscuit flap up feeding to packing machine, Automatic online tray loading system,Automatic tray loading system for secondary packing, Automatic tray loading machine for secondary packing, Automatic box packing machine, Automatic cartoning system, High speed cartoning machine, Trayless packing machine feeder-volumetric type.
To get good quality dough the hard dough is usually mixed on vertical dough mixer. Two or three paddle machines are used with high mixing speed, 25rpm. The high but gentle mixing action incorporates the ingredients well without undue work input at the sponge stage. The yeast should be dispersed in water before feeding to the mixing tub. The dough is mixed to a temperature of 30~35C, which is the optimum temperature for the action of the yeast. The sponge is fermented for 12hours at a temperature depends on the biscuit master. During this time the pH value will change from about 5.5 to 4.0 and the temperature of the dough will increase. After the fermentation of the dough, the dough tub is taken back to the mixing room. The additional ingredients for the dough are added, including the sodium bicarbonate. Gentle, slow speed mixing is required until homogeneous dough is made. Over-mixing will reduce the spring and give a hard, tough product. After mixing, the dough is returned to the fermentation room for up to 4 hours. With the addition of soda, a large change in the pH occurs and the dough will reach a pH of over 7.0.
Some special hard dough biscuit needs to be sheeted without lamination such as potato crisp cracker. This kind of biscuit needs to use three roller sheeter and gauge roll to reduce the dough sheet gradually. Then dough sheet will be cut in any shape as customer want by using a rotary cutter. This can effectively prevent the biscuit bubble during baking. Biscuit backing oven section is mainly used for baking the biscuit. All kinds of biscuit need to go through this process. There are three main changes which we will see as all biscuit are baked.They are the development of the biscuit structure and texture, the reduction in the moisture content and the development of colour. See more information on https://www.foodsmachine.net/.